4×6 Shipping Label Core Size Comparison
4×6 Shipping Label Core Size Comparison
Which Core Size Do You Need?
Although all 4×6 (100×150mm) shipping labels print the same label size, they are supplied on different core sizes. Choosing the correct core ensures smooth printing and prevents feeding problems.
25mm (1") Core
Best for compact desktop thermal printers. Typical labels per roll:
- 300 labels
- 500 labels
Suitable for:
- Zebra Desktop Printers
- TSC Desktop Printers
- Godex
- Citizen
- Bixolon
- Brother TD Seriess
Advantages
✓ Smaller roll diameter \
✓ Easy to store
✓ Lower cost
✓ Perfect for small businesses
40mm Core
The most popular business choice. Typical labels:
- 350 labels
- 500 labels
Suitable for:
- Zebra Desktop
- TSC Desktop
- Honeywell
- GoDEX
- Most desktop shipping printers
Advantages
✓ Longer printing without changing rolls
✓ Popular for eCommerce sellers
✓ Better productivity
76mm (3") Core
Designed for industrial printers. Typical labels:
- 1000 labels
- 2000 labels
- 2500 labels
Suitable for:
- Zebra Industrial
- TSC Industrial
- Toshiba
- TEC
- SATO
- Honeywell PM Series
Advantages
✓ Long production runs
✓ Fewer roll changes
✓ Warehouse operations
✓ High-volume printing
Quick Comparison
Core Size Roll Capacity Best For:
- 25mm 300–500 labels Small business
- 40mm 350–500 labels Growing business
- 76mm 1000+ labels Warehouse & Industrial
Which Should I Choose?
- Choose 25mm if you print a few hundred labels each week.
- Choose 40mm if you ship every day.
- Choose 76mm if you operate a warehouse or fulfilment centre.